Boardsort.com Headquarters

What’s up dock?

The new dual recessed loading dock is taking shape, and it’s designed with the scale of modern freight in mind. Capable of handling two full-size 18-wheeled Freightliners at once, the dock can easily accommodate trucks stretching over 80 feet long from cab to trailer. To support that capacity, the ramp has been cut and compacted to a footprint of 60 feet in length and 40 feet in width, giving ample room for maneuvering and staging. At the heart of the dock is its reinforced deck. The surface will consist of six inches of poured, steel-reinforced concrete laid over a heavily […]

Under Pressure: Put the plumbing to the test.

With the block walls set and backfill in place, attention turned to the underground plumbing network — a system that must be installed and tested before the slab can be poured. The plumbers carefully cut trenches across the compacted gravel base, laying in PVC drain and vent piping that will serve multiple bathrooms, the break room kitchenette, and the utility room with its slop sink and floor drain. Every pipe location is laid out with precision from the building plans, since once the concrete slab is poured, these runs are locked in permanently. The black PVC pipe being used here […]

Seal the Deal with Foam

Stacks of rigid Styrofoam insulation panels were delivered to the site and cut to fit neatly inside the footer walls. This foam serves a dual purpose: it reduces heat loss through the foundation, improving the building’s energy efficiency, and it also helps protect against frost penetration. By insulating below grade, the walls are shielded from the cycles of freezing and thawing that can shift soils and put extra stress on the structure. After the Styrofoam was set, the crew began applying a thick, tar-like sealant to the outer surface of the concrete masonry units. This material is an asphalt-based waterproofing […]

The Lawn Cannon: Seeding at Full Blast

Out at the site this week, another piece of the project puzzle came into play: hydroseeding the freshly graded slopes. In these photos you can see the crew operating a specialized hydroseeder truck, blasting a vivid green slurry across the bare soil. That mix isn’t just grass seed — it’s a slurry of seed, mulch fiber, fertilizer, water, and tackifier (a kind of natural glue) that clings to the soil surface, protecting against erosion while giving the grass a nutrient-rich start. The mulch fibers hold moisture like a sponge, keeping the seeds damp long enough to sprout even under sunny […]

Block Party: The Foundation Walls Go Up

The blockwork is officially underway, and these photos capture a critical stage of the foundation coming to life. What you see here are masons carefully setting concrete masonry units (CMUs) along the perimeter trench, creating the footing walls that will ultimately support the entire structure above. The precision is evident: a taut mason’s line keeps each course of block perfectly level and aligned, while rebar reinforcement is being laid into the hollow cores, ensuring strength against lateral loads and settling. These steel rods will later be tied into vertical dowels and encased in grout, locking everything together into a rigid, […]